35CrMo钢组织遗传消除工艺研究

通过对船用长轴类大锻件的热处理工艺研究得知,采用临界区高温侧正火热处理工艺可以有效消除35CrMo钢组织遗传现象,细化晶粒。     

火成岩侵入区煤层巷道支护方案数值模拟分析

本文以永定庄矿3-5^#层盘区皮带巷为研究对象,针对火成岩侵入区掘进顶板易冒落、锚索锚固效果差等工程问题,对破碎全煤巷进行了支护设计。根据火成岩侵入区巷道优化设计试验段的实际工程情况,建立了合理的数值模型,对掘进期间巷道的支护效果进行模拟分析,确定了最优的巷道支护方案。     

煤矿局部通风机风筒保护装置设计应用

为了提高掘进巷道通风稳定性,降低局部通风机风筒损坏率及漏风系数,提高风筒使用寿命,潞安集团司马煤业公司通风队通过技术分析设计了一套风筒保护装置,该装置提高了风筒使用寿命,降低了风筒漏风量,避免了掘进巷道风量不足现象,取得了显著应用成效。     

API X52管线钢与Corus RQT 701超高强钢的焊接工艺

针对超高强钢在机械行业的广泛使用,焊接接头易出现淬硬脆化、裂纹等缺陷的情况,采用焊条电弧焊(SMAW)和药芯气体保护焊(FCAW-GS)组合的焊接方法,对API X52管线钢与Corus RQT 701超高强钢的焊接进行了工艺试验,并进行常规力学性能试验。结果表明,通过合理匹配焊接工艺参数,严格控制低热输入量及层间温度,实现了小熔合比的异种钢焊接,且焊接接头具有良好的力学性能,达到了标准和规格书的要求;异种高强钢焊接,采用SMAW打底焊接和FCAWGS填充并盖面的方法,焊接效率较单纯采用焊条电弧焊工艺提高2倍以上。     

Electrical oscillation generation with current-induced resistivity switching in VO2 micro-channel devices

We report large amplitude modulation waveforms as large as ~ 10 V using vanadium dioxide micro-channel devices operating under current-controlled conditions. The self-sustained electrical oscillations were generated by controlling the applied current in the negative differential resistance region of the investigated devices. An appropriate value of internal capacitance was achieved as parasitic capacitance in the device structure to stabilize the electrical oscillations. This eliminates the need of an external pulsed source or any external passive component connected to the micro-channel devices. Amplitude and frequency of the oscillation were tuned by illuminating the device micro-channel with an external laser. An equivalent circuit model was developed to simulate the waveforms. A good agreement between experiment and simulation was verified.     

Slag eye formation in single and dual bottom purged industrial steelmaking ladles

ABSTRACT

Argon gas is often injected from the bottom of the ladle during steel refining operations. The injected gas interacts with the liquid (metal and slag) bath and enhances the momentum, heat, and mass transfer rate in the melt. However, during these gas–liquid interactions, an opening of the slag layer called slag eye is formed, which exposes the molten metal surface to the atmosphere, which is generally undesirable. In the current work, a transient, three-dimensional mathematical model is used to study the turbulent gas–liquid interactions in single as well as dual bottom blown industrial steelmaking ladles. A Coupled Level Set Volume of Fluid (CLSVOF) model is used for tracking the steel-argon, steel-slag, and argon-slag interfaces, from which the slag-eye area has been predicted. It is found that the inlet gas purging rate, melt height, slag layer thickness, angular and radial positions of the gas inlets affect the slag opening area. Non-dimensional empirical correlations are proposed to predict the slag opening area in both single as well as dual purged ladles, using non-linear regression analysis.     

Effect of low-pressure carburizing and plasma nitriding on mechanical properties and fatigue endurance limits of low alloy sintered steels

ABSTRACT

Thermochemical treatments like plasma nitriding or surface carburizing are commonly used to enhance surface hardness of steel components. An important difference between these treatments is the temperature at which they are carried out. In the present paper, the surface carburizing was carried out following a recently reported non-isothermal low pressure carburizing (LPC) treatment. In order to gain a comparative view of the effect of different treatments on the microstructure, microhardness, fatigue and impact properties, materials with distinct hardenability and widely used in the industrial production were evaluated. Tests were also carried out using industrially processed components aimed to an application demanding high wear resistance. The microstructural evolution during case hardening was studied by optical and electron microscopy.     

8809工作面过空巷覆岩失稳规律及围岩控制技术研究

为保障8809工作面推进过空巷区域的安全生产,通过对过空巷区域时覆岩变形规律的分析,得出工作面与未支护的空巷间煤柱宽度为14m时,空巷围岩出现失稳。基于分析结果,确定J09-01和J09-02空巷采取锚网索+工字钢梁的支护技术,J09-03和J09-04空巷采用预充填技术,工作面顺利通过补强支护和充填空巷区域。     

P91钢管道异常低硬度部位的组织和性能

对电厂运行过程中发现的P91钢主蒸汽管道的低硬度部位进行了微观组织观察、短时力学性能试验和高温持久强度试验,分析了其硬度偏低的原因。结果表明,低硬度区域P91钢组织为铁素体+析出物,位错密度较低,M₂₃C₆相在晶界处粗化聚集,同时析出新相Laves相,使得P91钢的短时力学性能和高温持久强度下降严重。     

Nb和时效时间对热轧中锰TRIP钢中P偏聚的影响

热轧态中锰TRIP钢首先经650 ℃退火2 h,随后在550 ℃进行等温时效热处理,采用场发射扫描电镜(FE-SEM)研究该钢中P的偏聚和时效析出行为的变化情况。结果表明,中锰TRIP钢中P在晶界的偏聚是一种非平衡偏聚现象,临界时间约为50 h,与理论计算结果48 h较为吻合。在局部偏聚区域内,C与P存在共偏聚的关系,即P偏聚量高的地方,C含量也高。而合金元素Nb具有抑制P偏聚的效果,在20~70 h时效时间内,可以相对降低6.57%~19.5%的最大P偏聚量。根据电子背散射衍射(EBSD)菊池线分析,P偏聚量低于2.28at%时,P为固溶状态,高于2.28at.%时,P为析出状态。